R92Y Fully-Automatic Die-cutting & Hot-foil Stamping Machine

Paper feeding section

Feeder Head: High-quality feeder with 4 suction cups for paper suction and 4 suction cups for paper feeding, ensuring stable and fast paper delivery.

Pre-stack Device: Pre-stack device ensures continuous feeder operation; maximum stack height 1550mm (including tray).

Front Guide Position Detection: Detects whether the paper has accurately reached the front guide position using a photoelectric switch.

Side Guide Position Detection: Precise mechanical action triggers a sensor switch to determine if the paper is in position (applicable to all printing colors).

Vacuum Pump: High-quality German-imported Becker pump for longer service life.

Push/Pull Switch Side Guide: Flexible switching for different paper weights.

Feeder Control Panel: Convenient paper feeder operation.

Mechanical Double Sheet Detection: Utilizes paper thickness to trigger a mechanical switch to determine if double sheets are feeding.

Manual Quick Paper Stack Left/Right Adjustment: Convenient and quick paper stack movement.

Single-Point Electromagnetic Clutch: Enables the linkage between the feeder, paper conveyor belt, and main unit, facilitating machine setup and testing.

Die-cut section

Pneumatic locking of the plate frame and lower liner: Employs a cylinder-based quick-locking device to prevent human error caused by improper locking of the upper and lower plates.

Centerline alignment system: The die-cutting plate frame uses a centerline-based quick-positioning mounting method, eliminating the need for operators to consider positional deviations during installation.

High-quality gripper plates: High-strength gripper bars ensure a longer service life.

Pre-stretched high-quality chain: The chain undergoes 72 hours of high-speed simulated operation for more stable chain accuracy.

Air-blown foil separation device: Equipped with both longitudinal and transverse foil separation and paper leveling devices, suitable for large-area hot stamping.

Computerized aluminum foil monitoring system: This system allows setting foil pulling data and real-time display of aluminum foil operating status; an alarm will be triggered when the aluminum foil length is less than 6 meters, reminding operators to replace it promptly.

Independent temperature control zones: Utilizes 20 temperature zones with independent temperature control accuracy within ±2℃.

Aluminum foil breakage detector: This function detects aluminum foil breakage during production, issuing an alarm and stopping the machine. Three longitudinal axes: The horizontal and vertical full-width foil feeding system allows for simultaneous hot stamping, independently servo-controlled, improving foil utilization and saving foil changeover time.

*The number of longitudinal foil feeding axes can be increased to six as needed.

Torque limiter: The torque limiter disengages to protect the machine from further damage in case of malfunction.

Indexing gearbox drive: An optimized indexing gearbox extends the machine's lifespan and improves tooth positioning accuracy.

Pneumatic lifting of the die-cutting plate: Enhances machine operation convenience.

Automatic lubrication and cooling system for the main drive: Immersion and drip lubrication ensure the main drive mechanism is always lubricated, resulting in more stable die-cutting pressure and extended equipment lifespan.

Automatic chain lubrication system: Set lubrication time (oil volume) for automatic lubrication, extending chain life and ensuring smoother operation.

Main motor: High-quality German Inmonda motor for more stable performance.

Ductile iron honeycomb panel: Ductile iron material offers greater stability, higher strength, and better corrosion resistance. Automatic pressure reduction when no paper enters the host machine: When the system detects that no paper has entered the host machine, the machine automatically reduces the pressure to prevent the electroplated aluminum from being transferred to the bottom mold.

Paper collection section

Non-stop paper collection: Equipped with an auxiliary paper collection structure, enabling paper collection without stopping the machine.

Automatic auxiliary paper collection table: The electric roller shutter-type auxiliary paper collection structure enables fast paper feeding, reducing labor intensity.

Two-way air blowing function for paper collection: Utilizes a two-way air blowing function to achieve fast paper alignment.

Anti-foot-pressurization photoelectric protection function for paper collection: Prevents operators' feet from being pressed by the lifting platform, improving safety.

Mechanical auxiliary paper pressing function: Utilizes a mechanical paper pressing function for fast paper collection.

Adjustable auxiliary paper collection brush: Enhances the stability of paper collection.