SR92YY Double-Unit Hot Stamping Die Cutting Machine

Sheet size 920*650mm (MAX.)
360*320mm (MIN.)

Max. die-cutting size 910*630mm

Max. die-cutting speed 7000 (SHEET/HOUR)

Double-Unit Hot Stamping Die Cutting Machine
Double-Unit Hot Stamping Die Cutting Machine

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SR92YY
SR920YY Double-Unit Hot Stamping Die Cutting Machine
Introduction

4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

Preload device, non-stop feedingn function, with Max pile height up to 1600 mm(with plate)

Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

Side layers can be shifted from pull layers to push layers to fit different formats.

Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

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Details
Feeder section
Feeder section

Self-developed 4-suction 4-feed feeder fits various papers; pre-stacking allows 1600mm pile height without halt.

Feeding belt
Feeding belt

Six imported front drive shafts with German cross steel plate ensure flat paper conveying belt operation.

Speed Regulation Device for Paper Feeding Section
Speed Regulation Device for Paper Feeding Section

Adjustable fast-slow feeding suits all paper thicknesses, prevents wrinkling and deviation to cut waste.

Feeder Air Valve Device
Feeder Air Valve Device

Feeder air valve adjusts airflow to stabilize special thin paper, avoid wrinkling and offset, and reduce feeding failures.

Electric Paper Feeding Table
Electric Paper Feeding Table

Electric paper feed table runs stably and precisely. Digital panel enables one-click parameter adjustment for various paper sizes.

Electric Side Blower
Electric Side Blower

Electric side blower delivers precise airflow to prevent thin paper shifting, cut downtime and fit all types of paper.

Electric Adjustment of Feeder Position
Electric Adjustment of Feeder Position

Electrically controlled feeder position adjustment fits various papers rapidly, cutting manual adjustment time and errors.

Lower Suction Paper Feeding Belt
Lower Suction Paper Feeding Belt

Bottom suction belt holds paper steadily with adjustable negative pressure for stable feeding of all paper types.

Machine Body Section
Machine Body Section

Five core frames machined by Mitsubishi 5-face machine, ±0.01mm tolerance, optimized for 320-ton die-cutting pressure.

Main Unit
Main Unit

Main unit adopts worm drive with high efficiency & self-locking; inner shaft quantitative lubrication reduces component wear.

Bottom air suction structure
Bottom air suction structure

Bottom air suction stabilizes light paper for neat delivery, adapting to high-speed operation and various paper stocks.

Pneumatic upper and lower locking device
Pneumatic upper and lower locking device

Pneumatic locks with SMC cylinders fasten die frames, prevent improper mounting and manual operation losses.

Machine base
Machine base

Integral cast base resists deformation. Concave-convex keyway joint ensures perfect vertical balance during adjustment.

Gripper Bar Section
Gripper Bar Section

Aerospace aluminum gripper bars with ±0.05mm flatness and ±0.25mm tolerance; Japanese gripper pads guaranteed for 3 years.

Automatic Central Lubrication System
Automatic Central Lubrication System

Automatic centralized lubrication covers all key parts, adjusts oil supply dynamically to cut wear without manual work.

Transmission Shaft
Transmission Shaft

Precision balanced couplings enable smooth low-wear operation; optimized gear ratio keeps units fully synchronized at high speed.

Vertical air flotation shaft
Vertical air flotation shaft

Contact-free vertical air flotation shaft avoids foil abrasion, cuts material waste and maintenance workload.

Horizontal rolling foil passing shaft
Horizontal rolling foil passing shaft

Horizontal rolling foil shaft needs no air supply, easy maintenance with low-friction smooth foil transport.

Hot stamping system
Hot stamping system

20 heating zones with ±1℃ precision control, preset heating time and automatic foil consumption calculation for energy saving.

Automatic side lay
Automatic side lay

Automatic side lay ensures precise lateral alignment, easy adjustment cuts downtime and improves processing accuracy.

Foil Break Detection
Foil Break Detection

Twelve distributed sensors realize full-range foil break detection, boosting product yield and production stability.

Holographic Positioning Hot Stamping
Holographic Positioning Hot Stamping

Moved foil bracket shortens foil travel to reduce tension loss and improve registration precision of holographic hot stamping.

6 Vertical Lanes Holographic Stamping
6 Vertical Lanes Holographic Stamping

6 vertical holographic stamping units work simultaneously to finish multi-area foiling at once, shortening production cycle.

Two Horizontal Foil Unwinding Shafts
Two Horizontal Foil Unwinding Shafts

Two independent transverse foil unwinding shafts hold two foils evenly for multi-color and layered hot stamping processes.

Electric front lay
Electric front lay

Electric front lay controlled electrically for mm-level accurate adjustment via dual screens, eliminating manual errors.

Electric auxiliary delivery
Electric auxiliary delivery

Electric auxiliary delivery switches automatically with main delivery, stable paper collection without misalignment.

Electric Paper Delivery Brush
Electric Paper Delivery Brush

Electric brush with adjustable height & speed links feeding system to flatten all paper smoothly without jams.

Sample Inspection Table
Sample Inspection Table

50-inch HD sample viewing bench supports real-time data sync, integrating sampling, parameter setting and production monitoring.

Foil Take-up Brush
Foil Take-up Brush

Six brushes ensure stable foil rewinding at high speed to meet mass high-efficiency production demands.

Safety Light Curtain
Safety Light Curtain

Built-in high-safety light curtain monitors working area and stops machine instantly to protect operators from risks.

Electrical Integration
Electrical Integration

This machine is equipped with well-known brand electrical components to ensure stable and consistent equipment operation.

Parameters
Sheet size 920*650mm Max.
Sheet size 360*320mm Min.
Max. die-cutting size 910*630mm
Max. stamping size 900*600mm
Gripper margin 9-17mm
Max. force 300 ton
Paper size GMS Card board: 90~2000g/m²   Corrugated: ≤4mm
Max. die-cutting speed 7000 sheets/hour
Max. stamping speed 5000 sheets/hour
Max. hologram stamping speed 5000 sheets/hour
Precision ±0.075mm
Precision ±0.20mm
Heating zone 20 heating zones, termperature 30 °-200 °
Max. pile height at feeder(with plate) 1600mm
Max. pile height at delivery(with plate) 1400mm
Main motor power 18.5kW
Total power 90kW
Weight 34 ton
Overall dimension 7430*5400*2600mm
Max. longitudinal foil diameter Φ250mm
Air source 6-8Bar; 600L/min

 

 

Feeding unit

 

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm(with plate)

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

8. The right and left positions of the feed pile are automatically corrected. When the paper pile is tilted, the motor can automatically adjust the position of the paper pile.

9. Servo electric front gauge, convenient for users to fine-tune the front gauge.

10. The paper feed table is integrated to quickly adjust the paper roller, reducing the adjustment time of replacing the product.

 

 

Die cutting & Foil stamping unit

 

1.  Synchronous longitudinal & transversal foil feeding enables stamping at both direction, reducing foil using and shorten replacing t

2. Optional longitudinal axles can reach to 6 at most, which are controlled by Japan Yaskawa servomotor independently.

3. Operator-friendly retractable foil holders are suitable for foil with maximum diameter 250mm.)

4. Equipped with a blowing device for foil separation in  vertical two  directions, which improve hot stamping effect .

5. Automatic calculation and simulation of foil pull, to make foil setting more direct and convenient。

6. The foil remaining alarm can be set. When the foil length is less than the set length, it will automatically alarm and stop, and the computer processing foil monitoring system will display the remaining and used gold foil length.

7. The pressure is adjusted quickly by the touch screen of the whole machine, and the precision of the pressure is 0.01mm.

8. The gripper bar adopts an adjustable structure, which is convenient for the operator to maintain the production accuracy of the machine during the use of the machine.

9. Independent 20-temperature zone control, more accurate temperature control。The temperature range is adjustable from 30-200℃.

10. 2 axis horizontal aluminum high precision foil placement device, , which are controlled by Japan Yaskawa servomotor independently.

11. The plate frame adopts the mounting mode of rapid positioning of the center line. The upper and lower plate frames adopt toolless locking mode to realize quick one-click locking.

12. The tooth row is made of special ultra-hard aluminum alloy profiles, and the surface is oxidized to improve the accuracy and stability of the machine and extend the service life

13. The two units each have a maximum of 12 electrochemical aluminum foil detection sensors.

14. Combined bottom plate with fine-tuning function.

15. Resin sand process ductile iron base, wall panels and pressure platform.

16. The 6-axis holographic positioning function is configured, and the positioning cursor is customized photoelectric imported from Germany, which has higher detection accuracy and wide application range.

 

 

Die-cutting unit

 

1. Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

2. The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder ; comparing to manual lock, this ensures much faster and sfter operation.

3. Center line registering installation system of the chase ensures a convenient and fast assembly of cutting die.

4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.

5. Grippers are structured in an adjustable type to ensure accurate paper registering.

6. Adopting Japanese Omron temperature control system, temperature control of 30-200℃ can be realized.

7. Independent 20-temperature zone control, more accurate temperature control

8. Equipped with a blowing device for foil separation in  vertical two  directions, which improve hot stamping effect .

9. Resin sand process ductile iron base, wall panels and pressure platform.

 

 

Delivery unit

 

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4" touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

4. The mechanical bidirectional paper matching device makes the paper receiving more stable and smooth.

 

 

Electrical equipment

 

1. Hot stamping control system with independent intellectual property rights. With holographic positioning hot function. 18.5-inch touch screen.

2. Die-cutting control system with independent intellectual property rights. The front and rear of the machine are equipped with 15-inch and 10.4-inch industrial computer touch screens for easy operation of the machine.

3. The safety of the whole machine adopts the PILZ safety control system, and the control level meets the PLd requirements of the EU, which greatly improves the safety performance of personnel and equipment.

4. The whole machine adopts well-known brands such as EATON, LEUZE, SCHNEIDER, OMRON, SIEMENS, PILZ and YASKAWA.

5. The machine is equipped with standard MODBUS TCP/IP communication, which can collect data with the user MES system.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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