Sheet size |
920*650mm Max. |
360*320mm Min. |
Max. die-cutting size |
910*630mm |
Max. stamping size |
900*600mm |
Gripper margin |
9-17mm |
Max. force |
300 ton |
Paper size |
GMS Card board: 90~2000g/m² Corrugated: ≤4mm |
Max. die-cutting speed |
7000 sheets/hour |
Max. stamping speed |
5000 sheets/hour |
Max. hologram stamping speed |
5000 sheets/hour |
Precision |
±0.075mm |
±0.20mm |
Heating zone |
20 heating zones, termperature 30 °-200 ° |
Max. pile height at feeder(with plate) |
1600mm |
Max. pile height at delivery(with plate) |
1400mm |
Main motor power |
18.5kW |
Total power |
90kW |
Weight |
34 ton |
Overall dimension |
7430*5400*2600mm |
Max. longitudinal foil diameter |
Φ250mm |
Air source |
6-8Bar; 600L/min |
Feeding unit
1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.
2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm(with plate)
3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.
4. Side layers can be shifted from pull layers to push layers to fit different formats.
5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.
6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.
7. German stainless steel brings you a smooth and quick paper conveyance.
8. The right and left positions of the feed pile are automatically corrected. When the paper pile is tilted, the motor can automatically adjust the position of the paper pile.
9. Servo electric front gauge, convenient for users to fine-tune the front gauge.
10. The paper feed table is integrated to quickly adjust the paper roller, reducing the adjustment time of replacing the product.
Die cutting & Foil stamping unit
1. Synchronous longitudinal & transversal foil feeding enables stamping at both direction, reducing foil using and shorten replacing t
2. Optional longitudinal axles can reach to 6 at most, which are controlled by Japan Yaskawa servomotor independently.
3. Operator-friendly retractable foil holders are suitable for foil with maximum diameter 250mm.)
4. Equipped with a blowing device for foil separation in vertical two directions, which improve hot stamping effect .
5. Automatic calculation and simulation of foil pull, to make foil setting more direct and convenient。
6. The foil remaining alarm can be set. When the foil length is less than the set length, it will automatically alarm and stop, and the computer processing foil monitoring system will display the remaining and used gold foil length.
7. The pressure is adjusted quickly by the touch screen of the whole machine, and the precision of the pressure is 0.01mm.
8. The gripper bar adopts an adjustable structure, which is convenient for the operator to maintain the production accuracy of the machine during the use of the machine.
9. Independent 20-temperature zone control, more accurate temperature control。The temperature range is adjustable from 30-200℃.
10. 2 axis horizontal aluminum high precision foil placement device, , which are controlled by Japan Yaskawa servomotor independently.
11. The plate frame adopts the mounting mode of rapid positioning of the center line. The upper and lower plate frames adopt toolless locking mode to realize quick one-click locking.
12. The tooth row is made of special ultra-hard aluminum alloy profiles, and the surface is oxidized to improve the accuracy and stability of the machine and extend the service life
13. The two units each have a maximum of 12 electrochemical aluminum foil detection sensors.
14. Combined bottom plate with fine-tuning function.
15. Resin sand process ductile iron base, wall panels and pressure platform.
16. The 6-axis holographic positioning function is configured, and the positioning cursor is customized photoelectric imported from Germany, which has higher detection accuracy and wide application range.
Die-cutting unit
1. Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.
2. The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder ; comparing to manual lock, this ensures much faster and sfter operation.
3. Center line registering installation system of the chase ensures a convenient and fast assembly of cutting die.
4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.
5. Grippers are structured in an adjustable type to ensure accurate paper registering.
6. Adopting Japanese Omron temperature control system, temperature control of 30-200℃ can be realized.
7. Independent 20-temperature zone control, more accurate temperature control
8. Equipped with a blowing device for foil separation in vertical two directions, which improve hot stamping effect .
9. Resin sand process ductile iron base, wall panels and pressure platform.
Delivery unit
1. Alternating current motor controlled delivery brake helps collect and align the paper.
2. You can also control each unit of the machine by using the 10.4" touch screen at delivery unit.
3. Auxiliary delivery rack ensures non-stop delivery.
4. The mechanical bidirectional paper matching device makes the paper receiving more stable and smooth.
Electrical equipment
1. Hot stamping control system with independent intellectual property rights. With holographic positioning hot function. 18.5-inch touch screen.
2. Die-cutting control system with independent intellectual property rights. The front and rear of the machine are equipped with 15-inch and 10.4-inch industrial computer touch screens for easy operation of the machine.
3. The safety of the whole machine adopts the PILZ safety control system, and the control level meets the PLd requirements of the EU, which greatly improves the safety performance of personnel and equipment.
4. The whole machine adopts well-known brands such as EATON, LEUZE, SCHNEIDER, OMRON, SIEMENS, PILZ and YASKAWA.
5. The machine is equipped with standard MODBUS TCP/IP communication, which can collect data with the user MES system.