C106DY Hot foil stamping machine

Sheet size 1060*760mm (MAX.)
450*370mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 6000 (SHEET/HOUR)

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C106DY

Fully Automatic Heavy-Duty Hot Stamping Die-Cutting Machine

Applications
Introduction
Features
Details
Parameters
Products
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Applications

Folding Color Box

Paper Products Processing

Corrugated Cardboard Boxes

Tobacco & Alcohol Packaging

Introduction

All-weather production: almost no downtime due to foil breakage. No adjustments are required during production. Unique ergonomic design reduces installation time.

Excellent versatility: The application of hot stamping, embossing and holographic patterns can be stamped on various materials, including diffraction hot stamping with complex structural images.

Independent temperature zone control: The equipment uses 20 independently controlled temperature zones, which can be heated and controlled separately to save energy.

Time-saving ergonomics: The fast conversion from hot stamping to die-cutting almost no downtime due to foil breakage. Equipped with a dedicated system for efficient production data management.

Humanized operation interface: The hot stamping part uses a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details

Feeder Section

Self-developed 4-suction 4-feed feeder feeds various papers steadily fast, with a 1600mm pre-stacker enabling non-stop production.

Paper Conveyor Belt

Six imported front drive belts cooperate with German cross steel plates to bear force evenly and guarantee flat paper conveying.

Machine Body Section

Five core parts processed by Mitsubishi five-face machine redesigned by German & Japanese engineers with ±0.01mm tolerance and max 600-ton die-cutting pressure.

Pneumatic Upper and Lower Lock

SMC pneumatic cylinders lock die frames and bottom plates tightly, avoiding improper installation and losses from manual operation errors.

Main Unit

The precision-made main unit features high-efficiency self-locking worm drive and built-in quantitative oil supply to reduce wear of core shafts.

Convenient Operation

Equipped with 15-inch & 10.4-inch dual control panels, feeder and delivery sections support mutual cross-control for easy operation.

Toggle Lever Section

Optimized oil circuit fully lubricates toggle links for durable high-speed running, extending service life and cutting downtime via proactive maintenance.

Core Components

Equipped with Eaton, Schneider and other imported electric parts, vibration-resistant wiring ensures low failure, fast response and safe easy maintenance.

Extra-wide Integrated Wall Plate

290cm integrated ultra-wide wall plate boasts ultra-high rigidity, maintaining micron-level stability under heavy pressure and high speed beyond industry standards.

Enlarged Flywheel

Enlarged flywheel boosts inertia to store energy, smooths torque impact and stabilizes transmission for heavy thick and composite materials processing.

Independent rear gauge for separate positioning precision adjustment of gripper bars (Patented Technology)

Patented rear gauge adjusts gripper bars separately on two sides independently to greatly maximize the positioning accuracy of gripper rows.

Integrated Cast Upper Platform

Integral cast upper platform stress-relieved and precision-machined bears heavy pressure stably with long-term accuracy and low maintenance.

Parameters

Sheet size		1060*760mm Max.
Sheet size		450*370mm Min.
Max. die-cutting size		1045*745mm
Max. stamping size		1045*740mm
Gripper margin		9-17mm
Max. die-cutting force		550 ton
Paper size		GMS Card board: 90～2000g/m² Corrugated: ≤4mm
Max. die-cutting speed		6000 sheets/hour
Max. stamping speed		6000 sheets/hour
Max. hologram stamping speed		5500 sheets/hour
precision of die cutting		±0.075mm
Heating zone		20 heating zones, termperature 20°-180°
Max. pile height at feeder		1600mm
Max. pile height at delivery		1350mm
Main motor power		15kw
Total power		50kw
Weight		25 ton
Overall dimension		626443502580mm
Max. longitudinal foil diameter		Φ250mm
Air source		6-8Bar；600L/min

Feeding unit

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm.

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. German stainless steel brings you a smooth and quick paper conveyance.

Die cutting & Foil stamping unit

1. Synchronous longitudinal & transversal foil feeding enables stamping at both direction, reducing foil using and shorten replacing time.

2. Optional longitudinal axles can reach to 6 at most, which are controlled by Japan Yaskawa servomotor independently.

3. Operator-friendly retractable foil holders are suitable for foil with maximum diameter 250mm.

4. Both longitudinal & transversal blowers for paper stripping are available for facilitating big format foil stamping.

5. Human–computer interaction screen ensures a quick setting of foil feeding interval.

6. The machine alarms when the foil is shorter than 6 meters and the diplay shows the foil length left.

7. Cutting force is controlled by Japan Fuji servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

8. Grippers are structured in an adjustable type to ensure accurate paper registering.

9. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

10. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

Delivery unit

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4’ touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

4. The mechanical bidirectional paper matching device makes the paper receiving more stable and smooth.