E106DY Heavy‑duty Hot‑foil Stamping & Die‑cutting Machine (600 t heavy pressing)

Paper feeding section

Feeder Head: High-quality feeder with 4 suction cups for paper suction and 4 suction cups for paper feeding, ensuring stable and fast paper delivery.

Pre-stacking Device: Pre-stacking device ensures continuous feeder operation; maximum stacking height 1600mm (including tray).

Front Guide Position Detection: Detects whether the paper has accurately reached the front guide position using a photoelectric switch.

Side Guide Position Detection: Precise mechanical action triggers an inductive switch to determine if the paper is in position (applicable to all printing colors).

Vacuum Pump: High-quality German-imported Becker pump for longer service life.

Push/Pull Integrated Side Guide: Flexible switching for different paper weights.

Feeder Control Panel: Convenient paper feeder operation.

Mechanical Double Sheet Detection: Utilizes paper thickness to trigger a mechanical switch to determine if double sheets are feeding.

Single-Point Electromagnetic Clutch: Enables the linkage between the feeder, paper conveyor belt, and main unit, facilitating machine setup and testing.

Anti-Foot Pressure Photoelectric Protection Device: Prevents operators from pressing their feet while operating the equipment.

Die-cut & hot stamping parts

Pneumatic locking of the frame and lower liner: Utilizes a cylinder-based quick-locking device to prevent human error caused by improper locking of the upper and lower frames.

Centerline alignment system: The die-cutting frame employs a centerline-based quick-positioning mounting method, eliminating the need for operators to consider positional deviations during installation.

High-quality gripper blades: Employs high-quality gripper blades imported from Japan, ensuring stable clamping force and a long service life.

Pre-stretched high-quality chain: The chain undergoes 72 hours of high-speed simulated operation, resulting in more stable chain precision.

Air-blown aluminum foil separation and flattening device: Equipped with foil separation and paper flattening devices in both longitudinal and transverse directions, suitable for large-area hot stamping.

Aluminum foil breakage detection: This function detects foil breakage during production, triggering an alarm and stopping the machine.

Computerized aluminum foil monitoring system: This system allows setting foil pulling data and displays the aluminum foil operating status in real time; when the aluminum foil length is less than 6 meters, an alarm will be triggered to remind the operator to replace it promptly.

Independent Temperature Control Zones: Utilizes 20 temperature zones with independent temperature control accuracy within ±1℃.

Dual-Directional Hot Foil Feeding System (3 Vertical, 2 Horizontal): Simultaneous hot foil feeding across the entire width of the machine, controlled by independent servo mechanisms, improves foil utilization and saves foil changeover time.
*The vertical foil feeding axis can be increased to 6 axes as needed.

Torque Limiter: The torque limiter disengages to protect the machine from further damage in case of malfunction.

Indexing Gearbox Drive: An optimized indexing gearbox extends the machine's lifespan and improves gear positioning accuracy.

Pneumatic Lifting of Lower Plate Frame: The lower plate is lifted by a cylinder, disengaging it from the moving platform for easier and less strenuous loading and unloading.

Automatic Lubrication and Cooling System for Main Drive: Immersion and drip lubrication ensure the main drive mechanism is always lubricated, resulting in more stable die-cutting pressure and extended machine lifespan.

Automatic Chain Lubrication System: Allows for set lubrication time (oil volume) and automatic lubrication, extending chain life and ensuring smoother equipment operation.

Automatic Cam Lubrication System: Allows for set lubrication time (oil volume) and automatic lubrication, extending cam life and ensuring smoother equipment operation.

Main Motor: High-quality German Inmonda motor for more stable performance.

Ductile Iron Honeycomb Panel: Made of ductile iron for greater stability, strength, and corrosion resistance.

Automatic Pressure Reduction When No Paper Enters the Main Unit: The machine automatically reduces pressure when no paper enters, preventing electroplated aluminum from transferring onto the base mold.

4-Roller Aluminum Foil Rewinding Device: Equipped with four servo-controlled winding rollers, automatically and neatly rewinds hot-stamped aluminum foil for reuse.

Servo Pressure Control System: Employs a servo system for precise pressure control via computer, with an adjustment accuracy of 0.01mm.

Pneumatic Clutch System: Provides faster braking and more stable equipment operation.

Paper Drop Detection: Detects paper falling into the main unit using an electro-optical sensor to prevent damage to the equipment.

Two-Way Quick Locking Function: Employs a two-way quick locking device with a cylinder to prevent damage caused by improper plate locking.

Die-Cutting Section Safety Door: Uses a transparent acrylic door for real-time observation of the platform's operating status.

Pressure Stabilization Function: Computer-controlled high-precision pressure stabilization ensures stable equipment pressure, effectively extending the die's lifespan.

Pressure Protection Function: Equipped with a pressure sensor to monitor equipment deformation in real time, protecting the equipment.
*E106DY/C106DY are standard configurations.

Oil Cooler: Reduces the temperature of the die-cutting main unit's lubricating oil, stabilizing lubrication characteristics.
*E106DY/C106DY are standard configurations.

Paper collection section

Non-stop paper collection: Equipped with an auxiliary paper collection structure, enabling paper collection without stopping the machine.

Two-way air blowing function for paper collection: Utilizes two-way air blowing for rapid paper alignment.

Mechanical auxiliary paper pressing function: Utilizes mechanical paper pressing for rapid paper collection.

Anti-foot-pressurization photoelectric protection function for paper collection: Prevents the operator's feet from being pressed by the lifting platform, providing enhanced safety.