S106DYY Industrial hot stamping machine

Sheet size 1060*760mm (MAX.)
360*360mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 5500 (SHEET/HOUR)

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S106DYY

Applications
Introduction
Features
Details
Parameters
Products
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Applications

Folding Color Box

Paper Products Processing

Corrugated Cardboard Boxes

Tobacco & Alcohol Packaging

Introduction

Safety: A complete safety monitoring system protects the safety of operators and equipment in real time, eliminating your safety concerns.

Excellent versatility: The application of hot stamping, embossing and holographic patterns can be hot stamped on various materials, including diffraction hot stamping with complex structural images.

Power: A powerful and reliable drive system ensures that the equipment has surging power from beginning to end.

Time-saving ergonomics: The rapid conversion from hot stamping to die-cutting will hardly cause downtime due to foil breakage. Equipped with a dedicated system to achieve efficient production data management.

Humanized operation interface: The hot stamping part uses a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details

Feeder Section

Self-developed 4-suction 4-feeder feeds paper stably for various stocks; pre-stacking device supports 1600mm pile height without shutdown.

Paper Conveying Belt

Paper feeding belt with 6 imported front drive shafts and German cross steel plate guarantees flat paper conveyance.

Non-stop switching of main and auxiliary paper feeding platforms

Main and auxiliary feeding platforms support non-stop switching to save paper loading time and boost overall productivity.

Machine Body Section

Five main frames redesigned by German & Japanese engineers, Mitsubishi 5-face machining, ±0.01mm tolerance, 550-600 tons max die-cut pressure.

Main Unit

Main frame made of premium materials; high-efficiency self-locking worm drive with large reduction ratio, central quantitative lubrication reduces wear.

Machine Base

Integral cast base resists deformation; concave-convex keyway connection ensures vertical balance during adjustment.

Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock upper & lower die frames firmly to prevent losses caused by manual misoperation.

Gripper Bar Section

Hard anodized aviation aluminum gripper bars with flatness ±0.05mm, CMM inspected; Japanese gripper tips last 3 years.

Integrated Electrical System

The machine adopts well-known brand electrical components to ensure stable long-term operation.

Transmission Shaft

High-torque drive shaft with dynamically balanced couplings ensures vibration-free smooth operation and synchronous dual-unit running.

Feeder Air Valve Assembly

Precision air valve adjusts airflow to stably feed thin special paper, avoiding paper wrinkles, offset and feeding malfunctions.

Dual Position Adjustment for Gripper Bars

Dual positioning screws enable quick adjustment for two-station gripper bars with high precision and easy operation.

thickened side wall plates

Heavy-duty thickened side plates and worm gears made of QT500-7 ductile iron with high tensile strength for stable operation.

Equipped with torque limiter

Torque limiter protects gripper bars from secondary collision for safe, stable and efficient production.

belt transmission

Taiwan imported intermittent mechanism with belt drive, operating smoother than traditional chain transmission.

Safety light curtain

Built-in high-safety light curtain monitors danger zone, machine halts instantly to prevent accidents.

Automatic lubrication function for cams and chains

Automatic lubrication for cams and chains, uniform precise oil supply without manual operation to boost machine efficiency.

Adopts Miki clutch

Equipped with Miki clutch to control feeding belt, enabling one unit running while the other stands by.

Integral Machine Base

Integral cast base with high rigidity bears die-cutting impact, clearance adjustable for precise die-cutting.

Hot Stamping System

20-zone energy-saving heater with French sensors & Omron PID control (±1℃), preheat function and auto foil consumption calculation.

6 Vertical & 6 Holographic Stamping

6 vertical & 6 holographic simultaneous stamping supports multi-processes, one-step processing to raise equipment utilization.

Parameters

Sheet size		1060*760mm Max.
Sheet size		360*360mm Min.
Max. die-cutting size		1045*745mm
Max. stamping size		1040*740mm
Gripper margin		7-17mm
Max. die-cutting force		550 ton
Max. die-cutting force		320 ton
Paper size		GMS Card board: 90～2000g/m² Corrugated: ≤4mm
Max. die-cutting speed		5500 sheets/hour
Max. stamping speed		5000 sheets/hour
Max. hologram stamping speed		5000 sheets/hour
Heating zone		20 heating zones, termperature 30°-200°
Max. pile height at feeder		1600mm
Max. pile height at delivery		1350mm
Main motor power		22kw
Total power		85kw
Weight		42 ton
Overall dimension		850054002600mm
Max. longitudinal foil diameter		Φ250mm
Air source		6-8Bar; 600L/min

Feeding unit

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm.

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

Die cutting & Foil stamping unit

1. Synchronous longitudinal & transversal foil feeding enables stamping at both direction, reducing foil using and shorten replacing time.

2. Optional longitudinal axles can reach to 6 at most, which are controlled by Japan Yaskawa servomotor independently.

3. Operator-friendly retractable foil holders are suitable for foil with maximum diameter 250mm.（Can reach Max.320mm by customer's demand.）

4. Equipped with a blowing device for foil separation in vertical two directions, which is suitable for large-area hot stamping (the heavy pressure first unit has no horizontal configuration).

5. Automatic calculation and simulation of foil pull, to make foil setting more direct and convenient。

6. The foil remaining alarm can be set. When the foil length is less than the set length, it will automatically alarm and stop, and the computer processing foil monitoring system will display the remaining and used gold foil length.

7. The pressure is adjusted quickly by the touch screen of the whole machine, and the precision of the pressure is 0.01mm.

8. Grippers are structured in an adjustable type to ensure accurate paper registering.

Delivery unit

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4’ touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

4. Useing safe photoelectric protection for delivery paper