S106DYQ Double-Unit Automatic Heavy-Pressing Hot Stamping & Waste-Removing Die-Cutting Machine

Sheet size 1060*760mm (MAX.)
360*360mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 5500 (SHEET/HOUR)

Double-Unit Automatic Heavy-Pressing Hot Stamping & Waste-Removing Die-Cutting Machine
Double-Unit Automatic Heavy-Pressing Hot Stamping & Waste-Removing Die-Cutting Machine

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S106DYQ
Double-Unit Automatic Heavy-Pressing Hot Stamping & Waste-Removing Die-Cutting Machine
Introduction

Double efficiency improvement: Dual-platform structure design and double efficiency improvement greatly reduce costs and make your products more competitive.

Excellent versatility: The application of hot stamping, embossing and holographic patterns can be hot stamped on various materials, including diffraction hot stamping with complex structural images.

Multi-process combination: The functions of the equipment are combined according to the different process requirements of the product, so that the equipment can meet multiple process requirements at one time and produce satisfactory products.

Efficient and cost-saving: The rapid conversion from hot stamping to die-cutting will hardly cause downtime due to foil breakage. Equipped with a dedicated system to achieve efficient production data management.

Humanized operation interface: The hot stamping part adopts a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details
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Mechanical wall panels
Reinforced mechanical wall panels can meet the needs of high-pressure hot stamping and die-cutting
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Pressure detection
Real-time pressure detection ensures safe operation of the machine (optional)
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Automatic lubrication system
The automatic lubrication system can adjust the refueling interval and refueling amount in the system through the touch screen
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Easier operation
Easier operation can effectively avoid downtime waste caused by human operating errors
Parameters
Sheet size 1060*760mm Max.
360*360mm Min.
Max. die-cutting size 1045*745mm
Max. stamping size 1040*740mm
Gripper margin 7-17mm
Max. die-cutting force 550 ton
320 ton
Paper size GMS Card board: 90~2000g/m²   Corrugated: ≤4mm
Max. die-cutting speed 5500 sheets/hour
Max. stamping speed 5000 sheets/hour
Max. hologram stamping speed 5000 sheets/hour
Precision ±0.075mm
±0.20mm
Heating zone 20 heating zones,  termperature 30°-200°
Max. pile height at feeder 1600mm
Max. pile height at delivery 1350mm
Main motor power 22kw
Total power 56kw  
Weight  42 ton
Overall dimension 8500*5400*2600mm
Max. longitudinal foil diameter Φ250mm
Air source 6-8Bar; 600L/min     

 

 

Feeding unit

 

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm.

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

 

 

Die cutting & Foil stamping unit

 

1. Synchronous longitudinal & transversal foil feeding enables stamping at both direction, reducing foil using and shorten replacing time.

2. Optional longitudinal axles can reach to 6 at most, which are controlled by Japan Yaskawa servomotor independently.

3. Operator-friendly retractable foil holders are suitable for foil with maximum diameter 250mm.(Can reach Max.320mm by customer's demand.)

4. Equipped with a blowing device for foil separation in  vertical two  directions, which is suitable for large-area hot stamping (the heavy pressure first unit has no horizontal configuration).

5. Automatic calculation and simulation of foil pull, to make foil setting more direct and convenient.

6. The foil remaining alarm can be set. When the foil length is less than the set length, it will automatically alarm and stop, and the computer processing foil monitoring system will display the remaining and used gold foil length.

7. The pressure is adjusted quickly by the touch screen of the whole machine, and the precision of the pressure is 0.01mm.

8. The gripper bar adopts an adjustable structure, which is convenient for the operator to maintain the production accuracy of the machine during the use of the machine.

 

 

Die-cutting unit

 

1. Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

2. The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder; comparing to manual lock, this ensures much faster and sfter operation.

3. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.

5. Grippers are structured in an adjustable type to ensure accurate paper registering.

6. Adopting Japanese Omron temperature control system, temperature control of 30-200℃ can be realized.

 

 

Stripping Unit

 

1. Centerline registering ensures a fast installation of the middle stripping frame; it also shortens set-up time while the task – shifting happens.

2. Choose to use stripping function by raising or lowering the upper stripping frame manually.

3. All stripping tool manufacturing is standardized that they are applicable to machines of different makes. 

 

 

Delivery unit

 

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4’ touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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