S106YQ Double-Unit Automatic Hot Stamping & Waste Removal Die-Cutting Machine

Sheet size 1060*760mm (MAX.)
360*360mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 5500 (SHEET/HOUR)

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S106YQ
Double-Unit Automatic Hot Stamping & Waste Removal Die-Cutting Machine
Introduction

All-weather production: There is almost no downtime due to foil breakage. No adjustment is required during production. Unique ergonomic design shortens installation time.

Perfect coordination of movements: The integrated transmission connecting rod structure highly guarantees the consistency and coordination of the dual-platform movements, and double coding detection ensures the safety and reliability of the equipment.

Independent temperature zone control: The equipment uses 20 independently controlled temperature zones, which can be heated and controlled separately to achieve energy saving.

High versatility of parts: The parts of the dual platforms are highly interchangeable, which facilitates maintenance and improves production efficiency, greatly saving the number of parts and material costs in the warehouse.

Humanized operation interface: The hot stamping part uses a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details

Original Japanese high-quality dental films

Conveyor belt and antistatic steel plate

Horizontal hot stamping

Automatic parking machine

Unparalleled durability

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Conveyor belt and antistatic steel plate ensure ideal material transfer synchronization, excellent control of paper arrival at the front gauge, and reduced downtime

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Horizontal hot stamping can be equipped with up to two horizontal hot stampings (optional)

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Automatic parking machine WFR-280 equipped with 10.4-inch LED touch screen automatic 6-axis servo foil collecting machine (optional)

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Parameters
Sheet size 1060*760mm Max.
360*360mm Min.
Max. die-cutting size 1045*745mm
Max. stamping size 1040*740mm
Gripper margin 7-17mm
Max. die-cutting force 320 ton
320 ton
Paper size GMS Card board: 90~2000g/m²    Corrugated:≤4mm
Max. die-cutting speed 5500 sheets/hour
Max. stamping speed 5000 sheets/hour
Max. hologram stamping speed 5000 sheets/hour
Precision ±0.075mm
±0.20mm
Heating zone 20 heating zones, termperature 30°-200°
Max. pile height at feeder 1600mm
Max. pile height at delivery 1350mm
Main motor power 22kw
Total power 65kw  
Weight  37 ton
Overall dimension 8800mm*2320mm*2530mm
Max. longitudinal foil diameter Φ250mm
Air source 6-8Bar; 600L/min     

 

 

Feeding unit

 

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm.

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

 

 

Die cutting & Foil stamping unit

 

1. Synchronous longitudinal & transversal foil feeding enables stamping at both direction, reducing foil using and shorten replacing time.

2. Optional longitudinal axles can reach to 6 at most, which are controlled by Japan Yaskawa servomotor independently.

3. Operator-friendly retractable foil holders are suitable for foil with maximum diameter 250mm.

4. Both longitudinal & transversal blowers for paper stripping are available for facilitating big format foil stamping.

5. Human–computer interaction screen ensures a quick setting of foil feeding interval.

6. The machine alarms when the foil is shorter than 6 meters and the diplay shows the foil length left. 

7. Cutting force is controlled by Japan Fuji servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

8. Grippers are structured in an adjustable type to ensure accurate paper registering.

 

 

Die-cutting & hot stamping unit

 

1. Cutting force is controlled  to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

2.  The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder; comparing to manual lock, this ensures much faster and sfter operation.

3. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.

5. Grippers are structured in an adjustable type to ensure accurate paper registering.

 

 

Stripping Unit

 

1. Centerline registering ensures a fast installation of the middle stripping frame; it also shortens set-up time while the task – shifting happens.

2. Choose to use stripping function by raising or lowering the upper stripping frame manually.

3. All stripping tool manufacturing is standardized that they are applicable to machines of different makes. 

 

 

Delivery unit

 

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4’ touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

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