R92Q Die‑cutting Machine with Partial Waste Stripping

Sheet size 920*650mm (MAX.)
340*340mm (MIN.)

Max. die-cutting size 910*630mm

Max. die-cutting speed 7500 (SHEET/HOUR)

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R92Q
Die‑cutting Machine with Partial Waste Stripping
Introduction

Superb embossing and die‑cutting: The machine is engineered to deliver all‑round quality you expect: high precision, outstanding productivity and superior output quality — everything you need to achieve excellent results with ease.

Die‑cutting and waste‑stripping change‑over: Multi‑purpose single‑machine solution enabling flexible switching between die‑cutting and waste stripping.

Profitable, reliable and long‑lasting: Excellent cost‑performance, with durable and dependable machine construction.

One‑pass die‑cutting & waste stripping: Produces well‑stacked, counted batches instantly, greatly reducing workload and associated costs. Complete sheet collection is suitable for short‑run non‑repetitive orders.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feed feeder delivers stable fast paper feeding for various stocks, with 1600mm pre-stacking enabling non-stop operation.

Paper Conveyor Belt
Paper Conveyor Belt

Six imported front drive belts matched with German cross steel plates ensure flat and smooth paper transportation.

Machine Body Section
Machine Body Section

Five core parts are machined by Mitsubishi double-station five-face machine. Imported hydraulic fixtures reduce deformation with total tolerance controlled within ±0.01mm.

Main Unit
Main Unit

The main unit adopts precision craftsmanship and premium materials. Its worm gear drive features high efficiency, reliable self-locking and an ultra-large reduction ratio.

Gripper Section
Gripper Section

Aerospace aluminum gripper bars with ±0.05mm flatness are CMM inspected. Imported gripper blades ensure ±0.25mm length tolerance and 3-year service life.

Pneumatic Upper & Lower Lock
Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock die frames and bottom plates firmly, preventing improper installation and losses caused by manual operation errors.

Pneumatic Lifting Device for Upper Waste Stripping Frame
Pneumatic Lifting Device for Upper Waste Stripping Frame

Pneumatic lifting device automatically lifts and resets upper stripping frame instead of manual work, cutting labor intensity, shortening adjustment time and boosting productivity.

Secondary Gripper Opening
Secondary Gripper Opening

Secondary gripper opening precisely controls gripper rows to clear mouth waste, solving cleaning troubles and upgrading die-cutting efficiency and product quality.

Waste Stripping Frame Transmission
Waste Stripping Frame Transmission

Pull-type waste stripping frame transmission increases force arm for uniform strong power, reducing impact and vibration to ensure stable high-speed heavy-duty stripping.

Waste Stripping Structure
Waste Stripping Structure

Upgraded active upper stripping frame suits complex multi-up products. Fixed middle frame and movable rails prevent scrap carry-out for stable efficient waste stripping.

Parameters
Category R92Q
Paper size Min. 340×340 mm
Max. 920×650 mm
Max. die-cutting area 910×630 mm
Gripper margin 9-17 mm
Max. die-cutting/stamping pressure 300t
Paper specifications Cardstock: 90–2000 g/m²
Corrugated board: ≤4 mm
Max. die-cutting speed 7500s/h
Die-cutting precision ≤±0.075mm
Feeder pile height (including pallet) 1550mm
Delivery pile height (including pallet) 1400mm
Main motor power 11kW
Max. total power 22kW
Total weight 18t
Overall dimensions 5700×4050×2355mm
Air supply requirements 6-8bar;200L/min

 

 

Paper feeding section

 

Feeder Head: High-quality feeder featuring 4 suction cups for pickup and 4 for delivery, ensuring stable and rapid paper feeding.

Pre-loading Device: Enables non-stop paper feeding; maximum stack height is 1,550 mm (including pallet).

Front Lay Registration Detection: Uses photoelectric sensors to verify that the sheet has accurately reached the front lay position.

Side Lay Registration Detection: Uses precise mechanical action to trigger a sensor, confirming the sheet is correctly positioned (compatible with all print colors).

Vacuum Pump: High-quality German-made Becker pump for extended service life.

Push/Pull Convertible Side Lay: Flexibly switches between modes to accommodate different paper weights.

Mechanical Double-Sheet Detection: Uses sheet thickness to trigger a mechanical switch, detecting the presence of double-fed sheets.

Anti-Crush Safety Device: Photoelectric protection to prevent operators' feet from being crushed during machine operation.

Single-Point Electromagnetic Clutch: Engages or disengages the feeder and feed belts from the main machine, facilitating easier setup and testing.

 

 

Die-cutting section

 

Pneumatic locking for chase and bottom plate: Uses a pneumatic quick-locking mechanism to prevent operational errors caused by improper locking of the upper and lower chases.

Centerline alignment system: Employs a quick-positioning centerline method for mounting the die-cutting chase, eliminating the need for operators to worry about positional misalignment during installation.

High-quality gripper bars: High-strength gripper bars designed for extended service life.

Pre-stretched high-quality chains: Chains undergo 72 hours of high-speed simulated operation to ensure superior precision and stability.

Torque limiter: Disengages during abnormal conditions to protect the machine from severe damage.

Indexing gearbox drive: Optimized indexing gearbox extends equipment lifespan and improves gripper bar positioning accuracy.

Pneumatic chase lifting: Enhances operational convenience.

Main drive automatic lubrication and cooling system: Combines oil-bath and drip lubrication to keep the main drive mechanism constantly lubricated, ensuring stable die-cutting pressure and extending equipment life.

Automatic chain lubrication system: Programmable lubrication intervals and oil volume ensure automatic lubrication, extending chain life and ensuring smoother operation.

Main motor: High-quality German motor (Inmunda) for superior performance stability.

Ductile iron honeycomb plate: Ductile iron material offers enhanced stability, higher strength, and superior corrosion resistance.

Automatic pressure release (no-sheet detection): Automatically releases pressure when the system detects no sheet entering the main unit, preventing foil transfer onto the bottom die.

Sheet drop detection: Photoelectric sensors detect if a sheet has fallen inside the main unit, preventing equipment damage.

Chase area safety door: Manual door made of transparent acrylic (Plexiglass).

Servo pressure control system: Uses a servo system for precise, computer-controlled pressure regulation with an adjustment accuracy of 0.01mm.

Pressure stabilization function: Computer-controlled, high-precision pressure stabilization maintains consistent pressure, effectively extending the service life of the cutting die.

 

 

Paper delivery section

 

Non-stop paper delivery: Equipped with an auxiliary delivery mechanism to enable continuous operation without stopping the machine.

Automatic auxiliary delivery platform: An electric roller-blind style auxiliary delivery mechanism ensures rapid sheet reception and reduces manual labor.

Bi-directional air blast for delivery: Uses bi-directional air blasts to facilitate rapid and neat sheet alignment.

Photoelectric anti-crush protection: Prevents operators' feet from being crushed by the lifting platform, enhancing safety.

Mechanical auxiliary sheet pressing: Employs a mechanical pressing function to ensure efficient paper delivery.

Adjustable auxiliary delivery brushes: Improve the stability of the paper delivery process.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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