R106Q Die‑cutting Machine with Partial Waste Stripping (Double Cam Opening)

Sheet size 1060*760mm (MAX.)
450*370mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 6000 (SHEET/HOUR)

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R106Q
Die‑cutting Machine with Partial Waste Stripping (Double Cam Opening)
Introduction

Superb embossing and die‑cutting: The machine is engineered to deliver all‑round quality you expect: high precision, outstanding productivity and superior output quality — everything you need to achieve excellent results with ease.

Die‑cutting and waste‑stripping change‑over: Multi‑purpose single‑machine solution enabling flexible switching between die‑cutting and waste stripping.

Profitable, reliable and long‑lasting: Excellent cost‑performance, with durable and dependable machine construction.

One‑pass die‑cutting & waste stripping: Produces well‑stacked, counted batches instantly, greatly reducing workload and associated costs. Complete sheet collection is suitable for short‑run non‑repetitive orders.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feed feeder delivers stable fast paper feeding for various stocks, with 1600mm pre-stacking enabling non-stop operation.

Paper Conveyor Belt
Paper Conveyor Belt

Six imported front drive belts matched with German cross steel plates ensure flat and smooth paper transportation.

Machine Body Section
Machine Body Section

Five core parts are machined by Mitsubishi double-station five-face machine. Imported hydraulic fixtures reduce deformation with total tolerance controlled within ±0.01mm.

Main Unit
Main Unit

The main unit adopts precision craftsmanship and premium materials. Its worm gear drive features high efficiency, reliable self-locking and an ultra-large reduction ratio.

Gripper Section
Gripper Section

Aerospace aluminum gripper bars with ±0.05mm flatness are CMM inspected. Imported gripper blades ensure ±0.25mm length tolerance and 3-year service life.

Pneumatic Upper & Lower Lock
Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock die frames and bottom plates firmly, preventing improper installation and losses caused by manual operation errors.

Pneumatic Lifting Device for Upper Waste Stripping Frame
Pneumatic Lifting Device for Upper Waste Stripping Frame

Pneumatic lifting device automatically lifts and resets upper stripping frame instead of manual work, cutting labor intensity, shortening adjustment time and boosting productivity.

Secondary Gripper Opening
Secondary Gripper Opening

Secondary gripper opening precisely controls gripper rows to clear mouth waste, solving cleaning troubles and upgrading die-cutting efficiency and product quality.

Waste Stripping Frame Transmission
Waste Stripping Frame Transmission

Pull-type waste stripping frame transmission increases force arm for uniform strong power, reducing impact and vibration to ensure stable high-speed heavy-duty stripping.

Waste Stripping Structure
Waste Stripping Structure

Upgraded active upper stripping frame suits complex multi-up products. Fixed middle frame and movable rails prevent scrap carry-out for stable efficient waste stripping.

Parameters
Category R106Q
Paper size Min. 450×370 mm
Max. 1060×760 mm
Paper specifications Paperboard: 0.1-3 mm
Corrugated board: ≤4 mm
White cardstock: 90–2000 g/m²
Gripper margin 9-17 mm
Maximum die-cutting area 1045×745mm
Maximum die-cutting pressure 300t
Maximum die-cutting speed 7500s/h
Feeder pile height (including pallet) 1550mm
Delivery pile height (including pallet) 1350mm
Inner dimensions of die-cutting chase 1100×770mm
Air supply requirements 6-8bar; 200L/min
Main motor power 11kW
Maximum total power 20kW
Total weight (including footboard) 18.5t
Overall dimensions (including footboard) 6330×4250×2430mm

 

 

Paper feeding section

 

Feeder Head: High-quality feeder featuring 4 suction cups for pickup and 4 for delivery, ensuring stable and rapid paper feeding.

Pre-loading Device (Non-stop Feeding): Allows for paper pre-loading without stopping the feeder; maximum stack height of 1600mm (including pallet).

Front Lay Registration Detection: Uses photoelectric switches to verify that the sheet has accurately reached the front lay position.

Side Lay Registration Detection: Uses precise mechanical action to trigger a sensor switch, confirming the sheet is correctly positioned (compatible with all print colors).

Vacuum Pump: High-quality German-made Becker pump for extended service life.

Push/Pull Convertible Side Lay: Easily switchable to accommodate different paper weights.

Feeder Control Panel: Convenient operation at the feeder station.

Mechanical Double-Sheet Detection: Uses sheet thickness to trigger a mechanical switch, detecting the presence of double-fed sheets.

Single-Point Electromagnetic Clutch: Engages or disengages the linkage between the feeder/conveyor belts and the main machine, facilitating easier setup and testing.

Anti-Crush Safety Device: Photoelectric protection to prevent injury from the presser foot during operation.

 

 

Die-cutting section

 

Pneumatic locking for chase and lower plate: Uses a pneumatic quick-locking mechanism to prevent operational errors caused by improper locking of the upper and lower chases.

Centerline alignment system: Employs a centerline-based quick positioning method for the die-cutting chase, eliminating the need for operators to manually correct for positional offsets during installation.

Pre-stretched high-quality chains: Chains undergo 72 hours of high-speed simulated operation to ensure superior precision and stability.

Servo pressure control system: Utilizes a servo system for precise, computer-controlled pressure regulation with an adjustment accuracy of 0.01mm.

Pneumatic clutch system: Ensures faster braking and more stable machine operation.

Torque limiter: Disengages during abnormal conditions to protect the machine from severe damage.

Indexing gearbox drive: An optimized indexing gearbox extends equipment lifespan and improves gripper bar positioning accuracy.

Pneumatic lower plate lifting: Uses pneumatic cylinders to lift the lower plate away from the moving platen, making insertion and removal easier and less strenuous.

Main drive automatic lubrication and cooling system: Combines oil-bath and drip lubrication to keep the main drive mechanism constantly lubricated, ensuring stable die-cutting pressure and extending equipment life.

Automatic chain lubrication system: Allows for programmable lubrication intervals and volumes, extending chain life and ensuring smoother operation.

Automatic cam lubrication system: Allows for programmable lubrication intervals and volumes, extending cam life and ensuring smoother operation.

Main motor: High-quality German motor (Inmunda) for superior performance stability.

Sheet drop detection: Uses photoelectric sensors to detect sheets falling into the machine interior, preventing damage to the cutting die.

Bidirectional quick-lock function: Uses a pneumatic bidirectional locking mechanism to prevent operational errors caused by improper chase locking.

Pressure stabilization function: Computer-controlled, high-precision pressure stabilization maintains consistent operating pressure, effectively extending the service life of the cutting die.

 

 

Abolished Qing-era sections

 

Three-way waste removal structure: Utilizes upper, middle, and lower waste removal frames to perform the waste removal function.

Center-line alignment system: Employs a center positioning system for both the upper and middle waste removal frames, enhancing setup efficiency.

Quick-mounting device: Increases the efficiency of mounting the middle waste removal frame.

Pneumatic quick-lift system for the upper waste removal frame: Uses a pneumatic cylinder mechanism for rapid raising and lowering of the upper frame, improving setup efficiency and reducing operator physical strain.

 

 

Paper delivery section

 

Non-stop delivery: Equipped with an auxiliary delivery mechanism to enable continuous operation without stopping the machine.

Bi-directional air blast for delivery: Uses bi-directional air blasts to ensure rapid and neat sheet alignment.

Mechanical sheet hold-down assist: Utilizes a mechanical hold-down function to facilitate efficient sheet stacking.

Photoelectric safety protection for the delivery lift: Prevents the operator's feet from being crushed by the lifting platform, ensuring enhanced safety.

Motorized delivery brush: Allows for quick adjustment of the delivery brush, reducing setup time.

Motorized auxiliary delivery: Features a motorized roller-blind style auxiliary delivery mechanism for rapid sheet catching and reduced labor intensity.

Downward suction system: Employs a downward suction device at the delivery section to ensure sheets settle flat and evenly.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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