E106D Heavy‑duty Die‑cutting Machine

Sheet size 1060*760mm (MAX.)
450*370mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 6000 (SHEET/HOUR)

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E106D
Heavy‑duty Die‑cutting Machine
Introduction

Non‑stop production: Less setup and job‑change time for higher output. The intelligent paper‑feeding table and unique die‑cut‑to‑print registration drastically reduce downtime related to sheet feeding.

Diversified product portfolio: A single machine fulfills both your die‑cutting and embossing requirements.

High efficiency & cost‑saving: Fast change‑over from die‑cutting to waste stripping, enabling efficient production data management.

High‑tech die‑cutting: Delivers high productivity for offset‑laminated and folding‑carton products, effectively boosting your competitive edge.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feed feeder delivers stable fast paper feeding for various stocks, with 1600mm pre-stacking enabling non-stop operation.

Paper Conveyor Belt
Paper Conveyor Belt

Six imported front drive belts matched with German cross steel plates ensure flat and smooth paper transportation.

Machine Body Section
Machine Body Section

Five core parts are machined by Mitsubishi double-station five-face machine. Imported hydraulic fixtures reduce deformation with total tolerance controlled within ±0.01mm.

Main Unit
Main Unit

Aerospace aluminum gripper bars with ±0.05mm flatness are CMM inspected. Imported gripper blades ensure ±0.25mm length tolerance and 3-year service life.

Pneumatic Upper & Lower Lock
Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock die frames and bottom plates firmly, preventing improper installation and losses caused by manual operation errors.

Pneumatic Lifting Device for Upper Waste Stripping Frame
Pneumatic Lifting Device for Upper Waste Stripping Frame

Pneumatic lifting device automatically lifts and resets upper stripping frame instead of manual work, cutting labor intensity, shortening adjustment time and boosting productivity.

Secondary Gripper Opening
Secondary Gripper Opening

Secondary gripper opening precisely controls gripper rows to clear mouth waste, solving cleaning troubles and upgrading die-cutting efficiency and product quality.

Waste Stripping Frame Transmission
Waste Stripping Frame Transmission

Pull-type waste stripping frame transmission increases force arm for uniform strong power, reducing impact and vibration to ensure stable high-speed heavy-duty stripping.

Waste Stripping Structure
Waste Stripping Structure

Upgraded active upper stripping frame suits complex multi-up products. Fixed middle frame and movable rails prevent scrap carry-out for stable efficient waste stripping.

Parameters
Category E106D
Paper Size Min. 450×370 mm
Max. 1060×760 mm
Paper Specifications Paperboard: 0.1–3 mm
Corrugated board: ≤4 mm
White paperboard: 90–2000 g/m²
Gripper Margin 9-17 mm
Max. Die-cutting Area 1045×745mm
Max. Die-cutting Pressure 550t
Max. Die-cutting Speed 6000s/h
Die-cutting Precision ≤±0.075mm
Inner Dimensions of Die-cutting Chase 1100×770mm
Feeder Pile Height (incl. pallet) 1550mm
Delivery Pile Height (incl. pallet) 1350mm
Air Supply Requirements

6-8bar; 200L/min

Main Motor Power 15kW
Total Weight 21t
Max. Total Power 24kW
Overall Dimensions 5197×4250×2430mm

 

 

Paper feeding section

 

Feeder Head: High-quality feeder featuring 4 suction cups for pickup and 4 for delivery, ensuring stable and rapid paper feeding.

Pre-loading Device (Non-stop Feeding): Allows for paper pre-loading without stopping the feeder; maximum stack height of 1600mm (including pallet).

Front Lay Registration Detection: Uses photoelectric sensors to verify that the sheet has accurately reached the front lay position.

Side Lay Registration Detection: Uses precise mechanical action to trigger a sensor switch, confirming the sheet is correctly positioned (compatible with all print colors).

Vacuum Pump: High-quality German-made Becker pump for extended service life.

Push/Pull Convertible Side Lay: Easily adjustable to accommodate various paper weights.

Feeder Control Panel: Convenient operation of the paper feeding unit.

Mechanical Double-Sheet Detection: Uses sheet thickness to trigger a mechanical switch, detecting the presence of double-fed sheets.

Single-Point Electromagnetic Clutch: Engages or disengages the linkage between the feeder/conveyor belts and the main machine, facilitating easier setup and testing.

Anti-Crush Photoelectric Safety Device: Prevents injury by detecting obstructions (such as hands or feet) near moving parts.

 

 

Die-cutting section

 

Pneumatic locking for chase and lower plate: Uses a pneumatic cylinder-based quick-locking mechanism to prevent operational errors caused by improper locking of the upper and lower chases.

Centerline alignment system: Employs a centerline-based quick-positioning method for the die-cutting chase, eliminating the need for operators to manually correct for positional offsets during installation.

Pre-stretched high-quality chains: Chains undergo 72 hours of high-speed simulated operation to ensure superior dimensional stability and precision.

Servo pressure control system: Utilizes a servo system for precise, computer-controlled pressure adjustment with an accuracy of 0.01mm.

Pneumatic clutch system: Ensures faster braking and more stable machine operation.

Torque limiter: Disengages in the event of an anomaly to protect the machine from severe damage.

Indexing gearbox drive: An optimized indexing gearbox extends the machine's service life and improves the positioning accuracy of the gripper bars.

Pneumatic lower plate lifting: Uses pneumatic cylinders to lift the lower plate away from the moving platen, making insertion and removal easier and less strenuous.

Main drive automatic lubrication and cooling system: Combines oil-bath and drip lubrication to keep the main drive mechanism constantly lubricated, ensuring stable die-cutting pressure and extending equipment lifespan.

Automatic chain lubrication system: Allows for programmable lubrication intervals and oil volumes, extending chain life and ensuring smoother operation.

Automatic cam lubrication system: Allows for programmable lubrication intervals and oil volumes, extending cam life and ensuring smoother operation.

Main motor: High-quality German motor (Inmota) for superior performance stability.

Sheet drop detection: Uses photoelectric sensors to detect sheets falling into the machine interior, preventing damage to the cutting die.

Bidirectional quick-lock function: Employs a pneumatic bidirectional quick-locking mechanism to prevent operational errors caused by improper chase locking. Die-cutting section safety door: Features a transparent acrylic door, allowing real-time monitoring of the platen's operating status.

Independent temperature control zones: Utilizes six temperature zones with independent control and a precision of ±2°C.

Ductile iron honeycomb platen: Ductile iron offers superior stability, higher strength, and enhanced corrosion resistance.

Oil cooling unit: Lowers the temperature of the main unit's lubricating oil to ensure stable lubrication performance.

 

 

Paper delivery section

 

Non-stop paper delivery: Equipped with a secondary delivery mechanism to enable continuous operation without stopping the machine.

Bi-directional air blast for delivery: Utilizes bi-directional air blasts to ensure rapid and neat paper alignment.

Mechanical paper-pressing assist: Employs a mechanical pressing function to facilitate efficient paper stacking.

Photoelectric safety protection for the delivery lift: Prevents the operator's feet from being crushed by the lifting platform, ensuring enhanced safety.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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