R80Q Automatic Waste Stripping Die-Cutting Machine

Sheet size 800*600mm (MAX.)
300*260mm (MIN.)

Max. die-cutting size 785*585mm

Max. die-cutting speed 7500 (SHEET/HOUR)

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R80Q
Automatic Waste Stripping Die-Cutting Machine
Introduction

High-quality embossing and die-cutting: This machine is designed to meet all the qualities you expect: excellent precision, extraordinary production efficiency and excellent product quality - everything you need to simply achieve brilliant results.

Die-cutting and waste stripping conversion: One machine can be used for multiple purposes, and can realize flexible conversion between die-cutting and waste stripping.
Profitable, reliable and durable: Excellent price-performance ratio, durable and reliable machine.

Die-cutting and waste stripping in one go: It can immediately generate high-quality stacking and counting batches, significantly reducing the workload and related costs, complete paper collection, suitable for short-run non-repetitive orders.

Humanized operation interface: The hot stamping part adopts a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feed feeder delivers stable fast paper feeding for various stocks, with 1600mm pre-stacking enabling non-stop operation.

Paper Conveyor Belt
Paper Conveyor Belt

Six imported front drive belts matched with German cross steel plates ensure flat and smooth paper transportation.

Machine Body Section
Machine Body Section

Five core parts are machined by Mitsubishi double-station five-face machine. Imported hydraulic fixtures reduce deformation with total tolerance controlled within ±0.01mm.

Main Unit
Main Unit

The main unit adopts precision craftsmanship and premium materials. Its worm gear drive features high efficiency, reliable self-locking and an ultra-large reduction ratio.

Gripper Section
Gripper Section

Aerospace aluminum gripper bars with ±0.05mm flatness are CMM inspected. Imported gripper blades ensure ±0.25mm length tolerance and 3-year service life.

Pneumatic Upper & Lower Lock
Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock die frames and bottom plates firmly, preventing improper installation and losses caused by manual operation errors.

Pneumatic Lifting Device for Upper Waste Stripping Frame
Pneumatic Lifting Device for Upper Waste Stripping Frame

Pneumatic lifting device automatically lifts and resets upper stripping frame instead of manual work, cutting labor intensity, shortening adjustment time and boosting productivity.

Secondary Gripper Opening
Secondary Gripper Opening

Secondary gripper opening precisely controls gripper rows to clear mouth waste, solving cleaning troubles and upgrading die-cutting efficiency and product quality.

Waste Stripping Frame Transmission
Waste Stripping Frame Transmission

Pull-type waste stripping frame transmission increases force arm for uniform strong power, reducing impact and vibration to ensure stable high-speed heavy-duty stripping.

Waste Stripping Structure
Waste Stripping Structure

Upgraded active upper stripping frame suits complex multi-up products. Fixed middle frame and movable rails prevent scrap carry-out for stable efficient waste stripping.

Parameters
Sheet size 800*600mm (MAX.)
300*260mm  (MIN.)
Max. die-cutting size 785*585mm
Gripper margin 9-17mm
Max. die-cutting force 150 TON
Paper size GSM Card Board: 90~2000g/m² 
Corrugated Paper: ≤4mm   Cardboard: 0.1-3mm
Max. die-cutting speed 7500 SHEET/HOUR
Max. pile height at feeder 1300mm
Max. pile height at delivery 1050mm
Main motor power 7.5kw
Total power 13kw
Weight  13 TON
Overall dimension 5510*3620*2150mm
Air source 6-8bar; 180L/min

 

 

Feeding unit

 

1. Feeder with 2 suction cups for lifting & 2 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1400 mm

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. German stainless steel brings you a smooth and quick paper conveyance.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

 

 

Die-cutting & Hot stamping unit

 

1. Cutting force is controlled servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

2. The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder; comparing to manual lock, this ensures much faster and sfter operation.

3. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.

5. Grippers are structured in an adjustable type to ensure accurate paper registering.

 

 

Stripping Unit

 

1. Centerline registering ensures a fast installation of the middle stripping frame; it also shortens set-up time while the task – shifting happens.

2. Choose to use stripping function by raising or lowering the upper stripping frame manually.

3. All stripping tool manufacturing is standardized that they are applicable to machines of different makes. 

 

 

Delivery unit

 

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4’ touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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