S106Q Dual‑unit Die‑cutting & Stripping Machine

Sheet size 1060*760mm (MAX.)
450*370mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 6500 (SHEET/HOUR)

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S106Q
Dual‑unit Die‑cutting & Stripping Machine
Introduction

Round‑the‑clock production: Virtually no production downtime caused by foil breaks. No process adjustments required during production. Unique ergonomic design shortens installation time.

Superior versatility: Supports hot stamping, embossing and holographic pattern application. Suitable for hot‑stamping a wide range of materials, including diffraction stamping with complex structural images.

Independent temperature‑zone control: The machine features 20 independently‑controlled temperature zones for separate heating and temperature regulation, delivering energy‑saving performance.

Time‑saving ergonomics: Fast change‑over from hot stamping to die‑cutting. Virtually no downtime due to foil breaks. Equipped with a dedicated system for efficient production data management.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feeder feeds paper stably for various stocks; pre-stacking device supports 1600mm pile height without shutdown.

Paper Conveying Belt
Paper Conveying Belt

Paper feeding belt with 6 imported front drive shafts and German cross steel plate guarantees flat paper conveyance.

Non-stop switching of main and auxiliary paper feeding platforms
Non-stop switching of main and auxiliary paper feeding platforms

Main and auxiliary feeding platforms support non-stop switching to save paper loading time and boost overall productivity.

Machine Body Section
Machine Body Section

Five main frames redesigned by German & Japanese engineers, Mitsubishi 5-face machining, ±0.01mm tolerance, 550-600 tons max die-cut pressure.

Main Unit
Main Unit

Main frame made of premium materials; high-efficiency self-locking worm drive with large reduction ratio, central quantitative lubrication reduces wear.

Machine Base
Machine Base

Integral cast base resists deformation; concave-convex keyway connection ensures vertical balance during adjustment.

Pneumatic Upper & Lower Lock
Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock upper & lower die frames firmly to prevent losses caused by manual misoperation.

Gripper Bar Section
Gripper Bar Section

Hard anodized aviation aluminum gripper bars with flatness ±0.05mm, CMM inspected; Japanese gripper tips last 3 years.

Integrated Electrical System
Integrated Electrical System

The machine adopts well-known brand electrical components to ensure stable long-term operation.

Transmission Shaft
Transmission Shaft

High-torque drive shaft with dynamically balanced couplings ensures vibration-free smooth operation and synchronous dual-unit running.

Feeder Air Valve Assembly
Feeder Air Valve Assembly

Precision air valve adjusts airflow to stably feed thin special paper, avoiding paper wrinkles, offset and feeding malfunctions.

Dual Position Adjustment for Gripper Bars
Dual Position Adjustment for Gripper Bars

Dual positioning screws enable quick adjustment for two-station gripper bars with high precision and easy operation.

thickened side wall plates
thickened side wall plates

Heavy-duty thickened side plates and worm gears made of QT500-7 ductile iron with high tensile strength for stable operation.

 belt transmission
belt transmission

Taiwan imported intermittent mechanism with belt drive, operating smoother than traditional chain transmission.

Automatic lubrication function for cams and chains
Automatic lubrication function for cams and chains

Automatic lubrication for cams and chains, uniform precise oil supply without manual operation to boost machine efficiency.

Adopts Miki clutch
Adopts Miki clutch

Equipped with Miki clutch to control feeding belt, enabling one unit running while the other stands by.

Equipped with torque limiter
Equipped with torque limiter

Torque limiter protects gripper bars from secondary collision for safe, stable and efficient production.

Integral Machine Base
Integral Machine Base

Integral cast base with high rigidity bears die-cutting impact, clearance adjustable for precise die-cutting.

Safety light curtain
Safety light curtain

Built-in high-safety light curtain monitors danger zone, machine halts instantly to prevent accidents.

Hot Stamping System
Hot Stamping System

20-zone energy-saving heater with French sensors & Omron PID control (±1℃), preheat function and auto foil consumption calculation.

6 Vertical & 6 Holographic Stamping
6 Vertical & 6 Holographic Stamping

6 vertical & 6 holographic simultaneous stamping supports multi-processes, one-step processing to raise equipment utilization.

Parameters
Category S106Q
Paper Size Min. 450×370mm
Max. 1060×760mm
Paper Specification Cardboard: 0.1-3mm
Corrugated paper: ≤4mm
White cardboard: 90~2000g/m²
Maximum Die-cutting Width 1045×745mm
Grip Blank Range 9-17mm
Maximum Die-cutting Pressure of Unit 1 300t
Maximum Die-cutting Pressure of Unit 2 300t
Maximum Die-cutting Speed 6500s/h
Die-cutting Accuracy ≤±0.075mm
Paper Stack Height (including pallet) 1600mm
Paper Stack Height (including pallet) 1350mm
Die-cutting Frame Internal Dimensions 1100×770mm
Air Supply Requirements 6⁓8bar; 600L/min
Main Motor Power 22kW
Maximum Machine Power 35kW
Gross Weight (including foot pedal) 38t
External Dimensions 8500×5400×2600mm

 

 

Paper feeding section

 

Feeder Head: High-quality feeder with 4 suction cups for paper suction and 4 suction cups for paper feeding, ensuring stable and fast paper feeding.

Pre-stacking Device: Paper feeding without machine interruption. Maximum stacking height 1600mm (including tray).

Front Guide Position Detection: Detects whether the paper has accurately reached the front guide position via a photoelectric switch.

Side Guide Position Detection: Triggers a sensor switch with precise mechanical action to determine if the paper is in position (applicable to all printing colors).

Vacuum Pump: High-quality German-imported Becker pump for longer service life.

Push/Pull Integrated Side Guide: Flexible switching for different paper weights.

Feeder Control Panel: Convenient paper feeder operation.

Mechanical Double Sheet Detection: Utilizes paper thickness to trigger a mechanical switch to determine if double sheets are feeding.

Single-Point Electromagnetic Clutch: Enables the linkage between the feeder and paper conveyor belt with the main unit, facilitating machine adjustment and testing.

 

 

First unit die-cutting section

 

Pneumatic locking of the upper and lower die-cutting frames and bottom liner: A quick-locking cylinder device prevents human error caused by improper locking of the upper and lower frames.

Centerline alignment system: The die-cutting frame uses a centerline-based quick-positioning mounting method, eliminating the need for operators to consider positional deviations during installation.

High-quality gripper plates: Utilizing high-quality gripper plates imported from Japan, ensuring stable clamping force and a long service life.

Pre-stretched high-quality chain: The chain undergoes 72 hours of high-speed simulated operation, resulting in more stable chain accuracy.

Pneumatic clutch system: Faster braking and more stable equipment operation.

Torque limiter: In case of machine malfunction, the torque limiter disengages to protect the machine from further damage.

Indexing gearbox transmission: An optimized indexing gearbox extends the equipment's service life and improves gear positioning accuracy.

Pneumatic lifting of the bottom liner: The bottom liner is lifted by a cylinder, disengaging it from the moving platform for easier and less strenuous loading and unloading.

Main drive automatic lubrication and cooling system: Immersion and drip lubrication ensure the main drive mechanism is always lubricated, resulting in more stable die-cutting pressure and extending equipment lifespan.

Chain automatic lubrication system: Automatic lubrication with settable lubrication time (amount), extending chain life and ensuring smoother equipment operation.

Cam automatic lubrication system: Automatic lubrication with settable lubrication time (amount), extending cam life and ensuring smoother equipment operation.

Servo pressure control system: Employs a servo system for precise pressure control via computer, with an adjustment accuracy of 0.01mm.

Ductile iron honeycomb panel: Ductile iron material offers greater stability, higher strength, and better corrosion resistance.

Paper drop detection: A photoelectric sensor detects whether paper has fallen into the main unit, preventing damage to the die-cutting plate.

Two-way quick-locking function: Utilizes a cylinder-driven two-way quick-locking device to avoid human error caused by incomplete plate locking.

Pressure stabilization function: The computer-controlled high-precision pressure stabilization function ensures that the equipment pressure remains stable at all times, effectively extending the service life of the blade.

 

 

The second unit's die-cutting and waste removal section

 

Three-way waste removal structure: Employs an upper, middle, and lower waste removal frame structure to achieve waste removal functionality.

Centerline alignment system: Both the upper and middle waste removal frames utilize a center positioning system to improve plate loading efficiency.

Rapid plate loading device: Enhances the plate loading efficiency of the middle waste removal frame.

Pneumatic rapid lifting of the upper waste removal frame: The upper waste removal frame employs a cylinder rapid lifting device to improve plate loading efficiency and reduce operator workload.

 

 

Paper collection section

 

Non-stop paper collection: Equipped with an auxiliary paper collection structure, enabling paper collection without stopping the machine.

Two-way air blowing function for paper collection: Utilizes two-way air blowing for rapid paper alignment.

Mechanical auxiliary paper pressing function: Utilizes mechanical paper pressing for rapid paper collection.

Anti-foot-pressurization photoelectric protection function for paper collection: Prevents operator's feet from being pressed by the lifting platform, providing enhanced safety.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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