C106DH Automatic Die-Cutting Machine With Heating Embossing

Sheet size 1060*760mm (MAX.)
450*370mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 6000 (SHEET/HOUR)

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C106DH
Automatic Die-Cutting Machine With Heating Embossing
Introduction

The world's most advanced feeder head is used.

The operation and adjustment of the paper feeding part are similar to those of the Heidelberg machine, so that operators can get familiar with it more quickly.

The paper feeding adopts a vacuum suction method, which can reduce the scratches on the paper surface caused by the traditional wool wheel paper feeding. (This is optional)

The paper feeding pre-stacking guide rail makes it convenient for operators to quickly and accurately feed the stacked paper into the paper feeding table.

The non-stop paper changing device enables the machine to run continuously during the production process. No more stopping to load paper.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feed feeder feeds various papers steadily fast, with a 1600mm pre-stacker enabling non-stop production.

Paper Conveyor Belt
Paper Conveyor Belt

Six imported front drive belts cooperate with German cross steel plates to bear force evenly and guarantee flat paper conveying.

Machine Body Section
Machine Body Section

Five core parts processed by Mitsubishi five-face machine redesigned by German & Japanese engineers with ±0.01mm tolerance and max 600-ton die-cutting pressure.

Pneumatic Upper and Lower Lock
Pneumatic Upper and Lower Lock

SMC pneumatic cylinders lock die frames and bottom plates tightly, avoiding improper installation and losses from manual operation errors.

Main Unit
Main Unit

The precision-made main unit features high-efficiency self-locking worm drive and built-in quantitative oil supply to reduce wear of core shafts.

Convenient Operation
Convenient Operation

Equipped with 15-inch & 10.4-inch dual control panels, feeder and delivery sections support mutual cross-control for easy operation.

Toggle Lever Section
Toggle Lever Section

Optimized oil circuit fully lubricates toggle links for durable high-speed running, extending service life and cutting downtime via proactive maintenance.

Core Components
Core Components

Equipped with Eaton, Schneider and other imported electric parts, vibration-resistant wiring ensures low failure, fast response and safe easy maintenance.

Extra-wide Integrated Wall Plate
Extra-wide Integrated Wall Plate

290cm integrated ultra-wide wall plate boasts ultra-high rigidity, maintaining micron-level stability under heavy pressure and high speed beyond industry standards.

Enlarged Flywheel
Enlarged Flywheel

Enlarged flywheel boosts inertia to store energy, smooths torque impact and stabilizes transmission for heavy thick and composite materials processing.

Independent rear gauge for separate positioning precision adjustment of gripper bars (Patented Technology)
Independent rear gauge for separate positioning precision adjustment of gripper bars (Patented Technology)

Patented rear gauge adjusts gripper bars separately on two sides independently to greatly maximize the positioning accuracy of gripper rows.

Integrated Cast Upper Platform
Integrated Cast Upper Platform

Integral cast upper platform stress-relieved and precision-machined bears heavy pressure stably with long-term accuracy and low maintenance.

Parameters
Category C106DH
Paper size Min. 450×370mm
Max. 1060×760mm
Paper specifications Paperboard: 0.1–3 mm
Corrugated board: ≤4 mm
White paperboard: 90–2000 g/m²
Gripper margin 9-17mm
Max. die-cutting area 1045×745mm
Max. die-cutting pressure 550t
Max. die-cutting speed 6000s/h
Die-cutting precision ≤±0.075mm
Heating zones 6 heating zones, heating temperature 20–120°C
Inner dimensions of die-cutting chase 1100×770mm
Feeder pile height (including pallet) 1550mm
Delivery pile height (including pallet) 1350mm
Air supply requirements 6-8bar;200L/min
Main motor power 15kW
Total weight 21t
Max. total power consumption 43kW
Overall dimensions 5197×4250×2430mm

 

 

Feeding unit

 

1. The world's most advanced feeder head is used.

2. The operation and adjustment of the paper feeding part are similar to those of the Heidelberg machine, so that operators can get familiar with it more quickly.

3. The paper feeding adopts a vacuum suction method, which can reduce the scratches on the paper surface caused by the traditional wool wheel paper feeding. (This is optional)

4. The paper feeding pre-stacking guide rail makes it convenient for operators to quickly and accurately feed the stacked paper into the paper feeding table.

5. The non-stop paper changing device enables the machine to run continuously during the production process. No more stopping to load paper.

 

 

Die-cutting unit

 

1. The die-cutting pressure is controlled by a servo motor. The die-cutting pressure can be accurately and stably controlled. At the same time, the pressure can be accurately controlled by pressing the buttons on the touch screen. The pressure adjustment is accurate to 0.01mm.

2. The die-cutting frame and the die-cutting bottom plate are locked by Japanese SMC cylinders, so that operators can avoid the situation where the upper and lower frame locking is not installed in place. Effectively avoid losses caused by human factors.

3. The die-cutting frame adopts a centerline fast positioning plate installation method, so that operators no longer need to consider the left and right positions of the die-cutting board when installing the die-cutting board.

4. The die-cutting board can also be installed with non-standard size die-cutting boards by using auxiliary tools, which is convenient for customers to achieve common use between die-cutting boards of different models.

5. The tooth bar adopts an adjustable tooth bar structure, which is convenient for operators to maintain the production accuracy of the machine during the use of the machine.

 

 

Hot stamping unit

 

1. High-power heating plate, 20 independently controlled temperature zones, can reach a maximum of 200°C.

2. Adopt Omron PLC temperature controller, PID control mode, high control temperature accuracy, can reach ±2ºC.

3. Independent heating temperature zone. The temperature zone control can be turned on independently as needed, effectively saving electricity.

 

 

Delivery unit

 

1. The paper collection brake brush can be adjusted up and down to effectively improve the stability of paper collection.

2. The motor is controlled by Schneider inverter to ensure the accuracy of the movement of each part of the machine.

3. The power supply is powered by Taiwan Mean Well switching power supply to ensure the stability of the power supply and avoid operational hazards caused by unstable power supply.

4. The die-cutting and paper collection parts are equipped with 15-inch and 10.4-inch touch screens respectively.

5. The machine uses relays, AC contactors and air switches from internationally renowned brands such as the United States and Japan to ensure the stability and reliability of the electrical parts.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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