S106DHQ Double-Unit Automatic Heavy-Pressing Hot Stamping And Waste-Removing Die-Cutting Machine

Sheet size 1060*760mm (MAX.)
360*360mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 5500 (SHEET/HOUR)

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S106DHQ
Double-Unit Automatic Heavy-Pressing Hot Stamping And Waste-Removing Die-Cutting Machine
Introduction

Safety: A complete safety monitoring system protects the safety of operators and equipment in real time, eliminating your concerns about safety.

High versatility of parts: The parts of the dual platforms are highly interchangeable, which is convenient for maintenance and improves production efficiency, greatly saving the number of parts and material costs in the warehouse.

Perfect coordination of movements: The integrated transmission connecting rod structure highly guarantees the consistency and coordination of the dual platform movements, and double coding detection ensures the safety and reliability of the equipment.

Double efficiency improvement: The dual platform structure design and double efficiency improvement greatly reduce costs and make your products more competitive.

Humanized operation interface: The hot stamping part uses a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details
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Original Japanese high-quality dental films
Unparalleled durability
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Conveyor belt and antistatic steel plate
Conveyor belt and antistatic steel plate ensure ideal material transfer synchronization, excellent control of paper arrival at the front gauge, and reduced downtime
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Conveyor belt and antistatic steel plate
Conveyor belt and antistatic steel plate ensure ideal material transmission, and the synchronization device controls the paper to reach the front gauge, reducing downtime due to failure
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Powerful and reliable drive system
Powerful and reliable drive system ensures that the equipment has strong power from beginning to end
Parameters
Sheet size 1060*760mm Max.
360*360mm Min.
Max. die-cutting size 1045*745mm
Gripper margin 7-17mm
Max. die-cutting force 550 ton
320 ton
Paper size

GMS Card board: 90~2000g/m²

Corrugated: ≤4mm

Max. die-cutting speed 5500 sheets/hour
Heating zone 20 heating zones, termperature 30°-200°
Max. pile height at feeder 1600mm
Max. pile height at delivery 1350mm
Main motor power 22kw
Total power 53kw  
Weight  38 ton
Overall dimension 8500*5400*2600mm
Air source 6-8Bar; 600L/min     

 

 

Feeding unit

 

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

 

 

Pressure heating die cutting unit

 

1.  Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through  touch screen. The cutting force adjustment is accurate to 0.01mm.

2. Adopt high precision temperature sensor, Omron PLC temperature controller, PID control mode, high temperature control accuracy, ±1ºC.

3. Independent heating zone. The temperature control can be opened independently according to the need, effectively save power.

4. Re-strengthen the design of the five major castings of the main engine, so that they can withstand the greater pressure of 550T, so that the embossment effect of the product is more excellent.

5. The pressure is adjusted quickly by the touch screen of the whole machine, and the precision of the pressure is 0.01mm.

6. The gripper bar adopts an adjustable structure, which is convenient for the operator to maintain the production accuracy of the machine during the use of the machine.

7. Adopting Japanese Omron temperature control system, temperature control of 30-200℃ can be realized.

 

 

Die-cutting unit

 

1. Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

2. The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder; comparing to manual lock, this ensures much faster and sfter operation.

3. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.

5. Grippers are structured in an adjustable type to ensure accurate paper registering.

 

 

Stripping Unit

 

1. Centerline registering ensures a fast installation of the middle stripping frame; it also shortens set-up time while the task – shifting happens.

2.  Choose to use stripping function by raising or lowering the upper stripping frame manually.

3. All stripping tool manufacturing is standardized that they are applicable to machines of different makes. 

 

 

Delivery unit

 

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4' touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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