S106DHQ Double-Unit Automatic Heavy-Pressing Hot Stamping And Waste-Removing Die-Cutting Machine

Sheet size 1060*760mm (MAX.)
450*370mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 6500 (SHEET/HOUR)

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S106DHQ
Double-Unit Automatic Heavy-Pressing Hot Stamping And Waste-Removing Die-Cutting Machine
Introduction

Safety: A complete safety monitoring system protects the safety of operators and equipment in real time, eliminating your concerns about safety.

High versatility of parts: The parts of the dual platforms are highly interchangeable, which is convenient for maintenance and improves production efficiency, greatly saving the number of parts and material costs in the warehouse.

Perfect coordination of movements: The integrated transmission connecting rod structure highly guarantees the consistency and coordination of the dual platform movements, and double coding detection ensures the safety and reliability of the equipment.

Double efficiency improvement: The dual platform structure design and double efficiency improvement greatly reduce costs and make your products more competitive.

Humanized operation interface: The hot stamping part uses a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details
Feeder Section
Feeder Section

Self-developed 4-suction 4-feeder feeds paper stably for various stocks; pre-stacking device supports 1600mm pile height without shutdown.

Paper Conveying Belt
Paper Conveying Belt

Paper feeding belt with 6 imported front drive shafts and German cross steel plate guarantees flat paper conveyance.

Non-stop switching of main and auxiliary paper feeding platforms
Non-stop switching of main and auxiliary paper feeding platforms

Main and auxiliary feeding platforms support non-stop switching to save paper loading time and boost overall productivity.

Machine Body Section
Machine Body Section

Five main frames redesigned by German & Japanese engineers, Mitsubishi 5-face machining, ±0.01mm tolerance, 550-600 tons max die-cut pressure.

Main Unit
Main Unit

Main frame made of premium materials; high-efficiency self-locking worm drive with large reduction ratio, central quantitative lubrication reduces wear.

Machine Base
Machine Base

Integral cast base resists deformation; concave-convex keyway connection ensures vertical balance during adjustment.

Pneumatic Upper & Lower Lock
Pneumatic Upper & Lower Lock

SMC pneumatic cylinders lock upper & lower die frames firmly to prevent losses caused by manual misoperation.

Gripper Bar Section
Gripper Bar Section

Hard anodized aviation aluminum gripper bars with flatness ±0.05mm, CMM inspected; Japanese gripper tips last 3 years.

Integrated Electrical System
Integrated Electrical System

The machine adopts well-known brand electrical components to ensure stable long-term operation.

Transmission Shaft
Transmission Shaft

High-torque drive shaft with dynamically balanced couplings ensures vibration-free smooth operation and synchronous dual-unit running.

Feeder Air Valve Assembly
Feeder Air Valve Assembly

Precision air valve adjusts airflow to stably feed thin special paper, avoiding paper wrinkles, offset and feeding malfunctions.

Dual Position Adjustment for Gripper Bars
Dual Position Adjustment for Gripper Bars

Dual positioning screws enable quick adjustment for two-station gripper bars with high precision and easy operation.

thickened side wall plates
thickened side wall plates

Heavy-duty thickened side plates and worm gears made of QT500-7 ductile iron with high tensile strength for stable operation.

Equipped with torque limiter
Equipped with torque limiter

Torque limiter protects gripper bars from secondary collision for safe, stable and efficient production.

 belt transmission
belt transmission

Taiwan imported intermittent mechanism with belt drive, operating smoother than traditional chain transmission.

Automatic lubrication function for cams and chains
Automatic lubrication function for cams and chains

Automatic lubrication for cams and chains, uniform precise oil supply without manual operation to boost machine efficiency.

Adopts Miki clutch
Adopts Miki clutch

Equipped with Miki clutch to control feeding belt, enabling one unit running while the other stands by.

Integral Machine Base
Integral Machine Base

Integral cast base with high rigidity bears die-cutting impact, clearance adjustable for precise die-cutting.

Safety light curtain
Safety light curtain

Built-in high-safety light curtain monitors danger zone, machine halts instantly to prevent accidents.

Hot Stamping System
Hot Stamping System

20-zone energy-saving heater with French sensors & Omron PID control (±1℃), preheat function and auto foil consumption calculation.

6 Vertical & 6 Holographic Stamping
6 Vertical & 6 Holographic Stamping

6 vertical & 6 holographic simultaneous stamping supports multi-processes, one-step processing to raise equipment utilization.

Parameters
Paper size Min. 450×370mm
Max. 1060×760mm
Paper specifications Paperboard: 0.1–3 mm
Corrugated board: ≤4 mm
White paperboard: 90–2000 g/m²
Maximum die-cutting format 1045×745mm
Gripper margin 9-17mm
Heating zone Unit 1: 6 temperature zones, heating temperature 20⁓-120℃
Unit 2: /
Maximum die-cutting pressure (1st unit) 550t
Maximum die-cutting pressure (2nd unit) 320t
Maximum die-cutting speed 6500s/h
Die-cutting accuracy ≤±0.075mm
Feeder pile height (including pallet) 1600mm
Delivery pile height (including pallet) 1350mm
Inner dimensions of die-cutting chase 1100×770mm
Air supply requirements 6⁓8bar;600L/min
Main motor power 22kW
Maximum total power 50kW
Total weight (including footboard) 38t
Overall dimensions 8500×5400×2600mm

 

 

Feeding unit

 

1. 4 suction cups for lifting & 4 suction cups for transfering ensures stable and fast paper feeding.

2. Preload device, non-stop feedingn function, with Max pile height up to 1600 mm

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. Side layers can be shifted from pull layers to push layers to fit different formats.

5. Side and front layers are equipped with precise location aligning photocells with adjustable sensitivity.

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

 

 

Pressure heating die cutting unit

 

1.  Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through  touch screen. The cutting force adjustment is accurate to 0.01mm.

2. Adopt high precision temperature sensor, Omron PLC temperature controller, PID control mode, high temperature control accuracy, ±1ºC.

3. Independent heating zone. The temperature control can be opened independently according to the need, effectively save power.

4. Re-strengthen the design of the five major castings of the main engine, so that they can withstand the greater pressure of 550T, so that the embossment effect of the product is more excellent.

5. The pressure is adjusted quickly by the touch screen of the whole machine, and the precision of the pressure is 0.01mm.

6. The gripper bar adopts an adjustable structure, which is convenient for the operator to maintain the production accuracy of the machine during the use of the machine.

7. Adopting Japanese Omron temperature control system, temperature control of 30-200℃ can be realized.

 

 

Die-cutting unit

 

1. Cutting force is controlled by servo motor to achieve accurate and stable die cutting controlling through touch screen. The cutting force adjustment is accurate to 0.01mm.

2. The chase and die cutting plate are automatically locked by Japan SMC pneumatic cylinder; comparing to manual lock, this ensures much faster and sfter operation.

3. Centerline registering installation system of the chase ensures a convenient and fast assembly of cutting die.

4. By using special auxiliary tools, cutting dies of different sizes can be adopted to meet different task needs.

5. Grippers are structured in an adjustable type to ensure accurate paper registering.

 

 

Stripping Unit

 

1. Centerline registering ensures a fast installation of the middle stripping frame; it also shortens set-up time while the task – shifting happens.

2.  Choose to use stripping function by raising or lowering the upper stripping frame manually.

3. All stripping tool manufacturing is standardized that they are applicable to machines of different makes. 

 

 

Delivery unit

 

1. Alternating current motor controlled delivery brake helps collect and align the paper.

2. You can also control each unit of the machine by using the 10.4' touch screen at delivery unit.

3. Auxiliary delivery rack ensures non-stop delivery.

From requirements analysis to equipment delivery, we provide full-process service support:

24/7 online technical support with over 95% fault diagnosis accuracy.

On-site operation, maintenance, and GMP compliance training to ensure rapid team proficiency.

Global spare parts inventory network with rapid response within 72 hours.

Hardware/software upgrade solutions tailored to customer production capacity requirements.

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