T106BN Full Waste Die Cutting Machine

Sheet size 1060*760mm (MAX.)
360*360mm (MIN.)

Max. die-cutting size 1045*745mm

Max. die-cutting speed 5500 (SHEET/HOUR)

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T106BN
Full Waste Die Cutting Machine
Introduction

Die-cutting and waste stripping in one go: high-quality stacking and counting batches can be generated immediately, significantly reducing workload and related costs, complete paper collection, suitable for short-run non-repetitive orders.

Non-stop production: less setup and changeover time, thereby increasing production. Intelligent paper feeder and unique die-cutting to printing registration greatly reduce feed-related downtime.

Die-cutting and waste stripping conversion: one machine can be used for multiple purposes, enabling flexible conversion between die-cutting and waste stripping.

Time-saving ergonomics: fast conversion from die-cutting to waste stripping, achieving efficient production data management.

Humanized operation interface: the hot stamping part adopts a 19-inch high-definition touch screen, and all settings and functions can be easily realized by touch. Based on the special understanding of the equipment, a unique operation and control system has been developed, which is simple, intuitive and easy to operate.

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Details

The cam and chain are controlled separately

High-quality feeder

Japan Fuji servo motor

Electrical components

The cam and chain are controlled separately, and the automatic lubrication system can adjust the refueling time and refueling amount in the system through the touch screen.

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High-quality feeder, 4 paper suction cups, 4 paper feeding cups, can smoothly transport paper or sheets of various materials.

upload/1c/202505/full-waste-die-cutting-machine-4.jpg

Adopt Japan Fuji servo motor to achieve accurate and stable control of die-cutting pressure; 19-inch touch screen to achieve precise pressure adjustment, with the adjustment amount accurate to 0.01mm.

upload/1c/202505/full-waste-die-cutting-machine-3.jpg

This machine uses well-known brand electrical components, including PILZ safety relay, Japanese Izumi relay, Schneider inverter and air switch.

upload/1c/202505/full-waste-die-cutting-machine-5.jpg

Parameters
Sheet size 1060*760mm (MAX.)
360*360mm  (MIN.)
Max. die-cutting size 1045*745mm
Gripper margin 7-17mm
Max. die-cutting force 350 TON
Paper size GSM Card Board: 90~2000g/m² 
Corrugated Paper: ≤4mm   Cardboard: 0.1-3mm
Max. die-cutting speed 7500 SHEET/HOUR
Max. pile height at feeder Tray paper feed: 1800mm;  Non-stop paper feed: 1300mm
Max. pile height at delivery Tray paper feeding: 1400mm
Main motor power 18kw
Total power 24kw
Weight  23 TON
Air source 6-8bar; 300L/min

 

 

Feeding unit

 

1. High-quality German original MABEG feeder, 4 suction cups for paper suction and 4 suction cups for paper feeding, ensuring stable and fast paper feeding.

2. Pre-stacking device, feeder does not stop, maximum stacking height 1600mm.

3. Rail-guided preload device enables operators to move the prepared pile to the feeder accurately and conveniently.

4. The side gauge can be switched between push and pull gauges to meet the needs of different papers.

5. The front gauge adjustment is controlled by Japan Fuji servo motor; the front gauge position can be accurately displayed through the touch screen and quickly adjusted. (Optional)

6. Paper feeding will slow down when the paper is about to reach front lays to achieve a more accurate paper orientation.

7. German stainless steel brings you a smooth and quick paper conveyance.

8. The new generation of mechanical double sheet detection and ultrasonic double sheet detection can be switched freely to meet the detection of different papers

 

 

Die-cutting unit

 

1. It uses Japanese Fuji servo motors, and can also achieve precise pressure control through the 19-inch touch screen buttons, with the adjustment amount accurate to 0.01mm.

2. The die-cutting plate frame and the die-cutting bottom plate use Japanese SMC cylinders (or German FESTO) to achieve rapid locking, improve operating efficiency, and effectively avoid losses caused by human factors.

3. The die-cutting plate frame adopts a centerline rapid positioning plate loading method, so that operators no longer need to consider the left and right positions of the die-cutting plate when installing the die-cutting plate.

4. The die-cutting plate can also be installed with non-standard size die-cutting plates by using auxiliary tools, which is convenient for customers to achieve common use between die-cutting plates of different models.

5. The tooth row body is made of special super-hard aluminum alloy profiles, and the surface is oxidized. It can achieve precise die-cutting and embossing processes during high-speed operation, improve the accuracy and stability of the machine, and extend its service life.

6. The die-cutting part is also equipped with a combined bottom plate with fine-tuning function

 

 

Stripping Unit

 

1. Both the upper and lower waste cleaning frames adopt the central positioning system. The upper frame can realize the convenient switching between the waste cleaning frame and the waste cleaning board, and the advanced pneumatic locking structure is adopted for easy operation.

2. The pneumatic lifting device of the upper waste cleaning frame increases the operating space inside the machine.

3. The simplified waste cleaning power transmission mechanism and the optimized cam motion curve improve the stability of waste cleaning.

4. The waste cleaning negative template adopts a quick locking mechanism, which is easy to operate and can be operated at the operating side window when repeatedly installed.

5. The waste cleaning pre-set rack system (optional) allows the waste cleaning needles and other parts to be arranged and installed in advance outside the machine to reduce the plate change time. (optional)

6. The independent power-driven waste edge conveying unit can adapt to the smooth output of the waste edge of the machine at low and high speeds without accumulation, and can be equipped with accessories such as waste edge collection boxes.

 

 

Delivery unit

 

1. The auxiliary paper collection rack can realize non-stop paper collection.

2. The synchronous belt imported from the United States ensures a wide range of speed options and huge load-bearing capacity, no maintenance, and long service life.

3. Convenient switching between finished product clearing and full-sheet collection functions can be achieved to meet the needs of users for different products.

4. The collection of finished products can realize paper insertion and chopping collection, and increase the collection height of the paper pile for easy counting.

5. The paper collection tray automatically switches out of the stack to ensure the safety of the operator while realizing rapid replacement of the tray.

6. The paper collection pile has automatic paper laying and counting function. Users can automatically lay paper and separate and count according to the required quantity.

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